Setup Sheet for Program 1001

Job Description:

spider

Document Path:

Couplings - Shredder v4

Setup

WCS

: #0

Stock

:

DX: 58.2mm

DY: 58.2mm

DZ: 12mm

Part

:

DX: 562.3mm

DY: 189.6mm

DZ: 140.28mm

Stock Lower in WCS #0

:

X: -29.1mm

Y: -29.1mm

Z: -12mm

Stock Upper in WCS #0

:

X: 29.1mm

Y: 29.1mm

Z: 0mm

Total

Number Of Operations:

2

Number Of Tools:

2

Tools:

T3 T4

Maximum Z:

15mm

Minimum Z:

-12mm

Maximum Feedrate:

2328mm/min

Maximum Spindle Speed:

10000rpm

Cutting Distance:

4626.17mm

Rapid Distance:

2222.04mm

Estimated Cycle Time:

3m:48s

Tools

T3 D3 L3

Type:

flat end mill

Diameter:

6mm

Length:

22.5mm

Flutes:

3

Description:

6mm Flat Endmill

Minimum Z:

-12mm

Maximum Feed:

1440mm/min

Maximum Spindle Speed:

10000rpm

Cutting Distance:

3125.63mm

Rapid Distance:

2209.04mm

Estimated Cycle Time:

2m:39s

(69.9%)

Holder:

Maritool CAT40-ER32-2.35

Vendor:

Maritool

Product:

CAT40-ER32-2.35

T4 D4 L4

Type:

flat end mill

Diameter:

10mm

Length:

27.5mm

Flutes:

3

Description:

10mm Flat Endmill

Minimum Z:

0mm

Maximum Feed:

2328mm/min

Maximum Spindle Speed:

9700rpm

Cutting Distance:

1500.54mm

Rapid Distance:

13mm

Estimated Cycle Time:

39s

(17%)

Holder:

Maritool CAT40-ER32-2.35

Vendor:

Maritool

Product:

CAT40-ER32-2.35

Operations

Operation 1/2

Description:

2D Adaptive3

Strategy:

Adaptive 2D

WCS:

#0

Tolerance:

0.1mm

Stock to Leave:

0mm

Maximum stepdown:

5mm

Optimal load:

2.4mm

Load deviation:

0.24mm

Maximum Z:

15mm

Minimum Z:

-12mm

Maximum Spindle Speed:

10000rpm

Maximum Feedrate:

1440mm/min

Cutting Distance:

3125.63mm

Rapid Distance:

2209.04mm

Estimated Cycle Time:

2m:39s

(69.9%)

Coolant:

Flood

T3 D3 L3

Type:

flat end mill

Diameter:

6mm

Length:

22.5mm

Flutes:

3

Description:

6mm Flat Endmill

Operation 2/2

Description:

Face2

Strategy:

Facing

WCS:

#0

Tolerance:

0.01mm

Maximum stepover:

5.5mm

Maximum Z:

10mm

Minimum Z:

0mm

Maximum Spindle Speed:

9700rpm

Maximum Feedrate:

2328mm/min

Cutting Distance:

1500.54mm

Rapid Distance:

13mm

Estimated Cycle Time:

39s

(17%)

Coolant:

Flood

T4 D4 L4

Type:

flat end mill

Diameter:

10mm

Length:

27.5mm

Flutes:

3

Description:

10mm Flat Endmill